Die Cutting

A.J. Rubber & Sponge Ltd. offers die cutting services for non-metallic custom gaskets and seals, including custom rubber seals as well as other types of custom gaskets and seals manufactured from various rubber, foam or sponge materials. We proudly maintain a state-of-the-art production facility in Hamilton, Ontario with some of the most advanced die cutting machinery available on the market today. With automated and manual die cutting presses, flatbed presses, rotary cutters and other machinery specifically designed for custom gasket and seal manufacturing, our equipment is capable of efficiently die cutting or stamping out hundreds of small non-metallic parts, such as custom rubber seals.

We also have rotary die cutting and hole punching capabilities for continuous length strip gaskets. Our rotary and flat bed die-cutting machines enable us to ensure that your custom gaskets or seals are produced in a manner that suits your specific industry specifications. A.J. Rubber & Sponge Ltd. is a leading North American supplier of advanced custom gasket and seal die cutting services for a number of commercial and industrial applications. Our precision die cutting capabilities include:

  • “Kiss” die cutting
  • Flatbed die cutting for gasket fabrication
  • Steel rule die cutting
  • Rotary die cutting

With extensive experience specializing in the production of precision die-cut products such as foam gaskets, rubber gaskets, non-asbestos gaskets, custom rubber seals, custom neoprene gaskets, sponge gaskets and many others. A.J. Rubber & Sponge Ltds. reputation for excellence is based on our commitment to providing superior services to our clients, which includes precision custom die cutting for their project requirements. We offer a diverse range of engineering and fabrication solutions to meet the most complex of commercial or industrial applications. Our die cutting presses, steel rule dies and rotary cutting equipment will cut most any non-metallic material including custom rubber seals, and we can accommodate a wide range of thicknesses for foam, rubber and sponge materials for custom seal and gasket fabrication.

All of our die cut custom gasket and seal products, such as custom rubber seals, are produced from non-metallic gasket materials for use in a variety of industries. We also offer flatbed pressing and gasket lamination services for any material you provide. Alternatively, you may choose a material from our large inventory (which includes both sheet and roll):

  • Vinyl nitrile closed cell sponge
  • PVC (polyvinyl chloride) foam
  • Polyurethane foam
  • Microcellular urethane
  • Polyether open cell foam
  • Sound absorbing foam
  • Cloth-inserted (CI) rubber
  • Compressed non-asbestos
  • Nitrile (buna-n)
  • Silicone sponge
  • Crosslinked polyethylene
  • ECH (epichlorohydren)
  • Silicone rubber
  • Silicone foam
  • Neoprene
  • EPT (ethylene-propylene-terpolymer)
  • EPDM (ethylene propylene diene monomer rubber)
  • SBR (styrene butadiene “red” rubber)
  • Polyester open cell foam
  • SBR (styrene butadiene rubber)
  • And more!

Should you require more information on our die cutting capabilities, or our custom rubber seals, please contact A.J. Rubber & Sponge Ltd. today. We would be happy to answer any questions you may have!

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